Kiln Parts Manufacturing & Processing Service
Our cooperative factory has a complete production line of large-scale cast steel parts, which can process and produce various specifications and models of rotary kiln steel parts according to the drawings provided by customers.
With a team full of talented professionals and engineers, supported by timely updated equipment and technologies, AGICO is able to deliver top-quality products to its clients. All of our spare parts are made of high-quality steel, which is durable, good in quality, and low in price. Please feel free to get in touch for a quote.
Kiln Tyres
Material: Cast steel
Processing Weight: 5-80 tons
Processing Diameter: ≥1.8 meters
Customizable Parts: Yes
Introduction
The tyre, also known as the riding ring, is one of the main components of the rotary kiln. The function of the tyre is to transfer all the gravity of the cylinder (including the gravity of refractory bricks, internal devices, and materials) to the thrust roller, and make the cylinder rotate smoothly on it. Therefore, the tyre must have sufficient strength and durability; At the same time, the tire is also a part to strengthen the radial stiffness of the cylinder, so it should also have sufficient stiffness.
Product Features
1. Cast from high-quality steel, it has excellent strength and toughness, is firm and durable, and can better play a supporting role.
2. The tyres manufactured by our company are treated by double medium quenching process, all parts of the tyre are cast evenly. It has the characteristics of high quenching hardness and high toughness value, and has good wear resistance, which can adapt to various harsh working environments.
3. Our factory can manufacture kiln tyres of various models according to drawings from clients. Perfect technology and high-level finished product quality can ensure that the tyre matches the original rotary kiln equipment well.
Support Rollers
Material: Cast steel
Processing Weight: 7-42 tons
Customizable Parts: Yes
Introduction
Support rollers are key components of a rotary kiln. They bear the weight of the whole kiln cylinder and play a directional role in the cylinder, so that the rotary kiln can rotate smoothly on the supporting rollers, this is why support rollers need to have very high durability.
Product Features
1. Our support rollers are made of high-quality steel, with high tensile strength and impact toughness, and have the advantages of large bearing load and continuous operation.
2. Our support rollers adopt the rolling bearing wheel assembly, and are manufactured with high accuracy, which makes the kiln operate more smoothly and reduces the maintenance frequency.
3. Our factory adopts the normalizing and tempering process in the casting of the supporting roller, so that the surface hardness of the supporting roller appearance is higher than 200HB. The cast finished product has high-temperature resistance and small friction resistance, which ensures the quality of the supporting roller device of the rotary kiln.
Thrust Rollers
Material: Cast steel
Processing Weight: ＞5 tons
Customizable Parts: Yes
Introduction
There are two kinds of rotary kiln thrust rollers: ordinary thrust rollers and hydraulic thrust rollers. The ordinary thrust rollers are used to limit the axial movement of the kiln body, and the hydraulic thrust rollers are used to control it. Thrust rollers are installed in the middle of the rotary kiln, on one or both sides of the tyre.
Product Features
1. The quality of AGICO thrust rollers is excellent, and the hardness and impact resistance of the rollers are improved by normalizing and tempering process in the casting process.
2. The casting materials are strictly controlled. All of them are made of high-quality cast steel. After repeated tempering, high-quality rollers are cast to provide essential guarantee for the service life of the products.
4. Our company has complete casting equipment, professional technology and rich experience, and can conduct large-scale production and manufacturing of thrust roller parts according to the drawings provided by customers.
Rotary Kiln Shell
Material: Cast steel
Processing Weight: ＞1 ton
Customizable Parts: Yes
Introduction
The rotary kiln shell is rolled from steel plates (such as boiler plates and Q235C plates), and the thickness is generally less than 40mm. As the main part of a rotary kiln, the shell requires high dimensional accuracy and geometric tolerance. Its processing quality directly affects the service life of the rotary kiln.
Product Features
1. With a professional team and advanced equipment, AGICO can accurately create finished castings that perfectly meet the requirements according to the drawings provided by customers.
2. The rotary kiln shell produced by AGICO has the characteristics of high strength, good toughness, and long service life. It can be used for rotary kiln equipment in lime, cement, activated carbon production, and other industries.
3. AGICO kiln shells have been exported to rotary kiln manufacturers in many countries, and the quality conforms to the international mainstream standards. Every product has undergone strict quality inspection before leaving the factory, to ensure that users will receive satisfied products.