AAC Block Manufacturing Plant
AGICO CEMENT now is joining hands with CNBM, a leading manufacturer of AAC block production line equipment. Our joint venture aims to provide high-quality AAC block manufacturing plant solutions to customers around the world. Our services include the design, manufacturing, and installation of AAC block manufacturing plants.
AAC Blocks Manufacturing Solution Provider
As a partner of CNBM, AGICO CEMENT is committed to providing our customers with the highest quality AAC block production line solutions. We combine CNBM’s advanced technology with our expertise in design, manufacturing, and installation to create customized solutions tailored to meet the specific needs of each customer.
CNBM’s design team is a leading scientific and technological team specializing in the research and development of autoclaved aerated concrete (AAC) technology, process design, production line automation systems, and main equipment research and manufacturing. Currently, CNBM holds 6 national invention patents and several utility model patents in the field of AAC production technology and equipment. Their unique AAC production process system is the only production technology system in the world named after a Chinese enterprise, and is one of the representative technologies of AAC production processes worldwide.
Services We Offer
Our professional designers can provide the best AAC block production line design solution based on your needs and requirements, ensuring optimal efficiency and productivity.
Our state-of-the-art manufacturing facilities and experienced technicians allow us to produce high-quality AAC block production equipment that meets international standards and is tailored to your specific requirements.
Installation & Commissioning
Our skilled engineers and technicians will ensure that your AAC block manufacturing plant is installed and commissioned to the highest standards, guaranteeing smooth and efficient operation.
We provide comprehensive maintenance and support services to ensure the long-term reliability and optimal performance of your AAC block production line, minimizing downtime and maximizing your return on investment.
Key Equipment in AAC Block Manufacturing
Our AAC Block Manufacturing Plant Solution is equipped with state-of-the-art machinery to ensure the highest quality products. The key equipment used in an AAC block production line includes the ball mill, bucket elevator, mixer, pouring machine, automatic cutting machine, and autoclave.
The ball mill is a key equipment used for grinding crushed materials into fine powder. It is essential for preparing the raw materials for the AAC block production process, ensuring consistent quality and optimal particle size.
A mixer is a high-performance machine used for mixing raw materials with water, cement, and lime to form a uniform slurry. It ensures that the mix is consistent, homogenous, and ready for casting.
Our moulds are designed to produce high-quality, precise, and uniform AAC blocks. They are made of high-quality materials that ensure durability and resistance to wear and tear.
Wire Cutting Machine
The wire cutting machine is used for cutting the AAC block into precise sizes and shapes, ensuring the final product meets the required specifications.
Overturning Hoist Machine
Our overturning hoist machine is used for demoulding the AAC block from the moulds, ensuring the blocks maintain their shape and quality.
Our autoclave is a key piece of equipment that cures the freshly casted AAC blocks under high pressure and temperature, ensuring they achieve the desired strength and quality before they are ready for use.
AAC Block Production Process
AAC blocks are a lightweight, fire-resistant, and energy-efficient building material that can be used in various construction projects. Our AAC block production line solutions are tailored to meet the specific needs of each customer, ensuring maximum efficiency and profitability. The general production process of AAC blocks includes:
Raw Materials Preparation: The raw materials used in AAC block production include cement, lime, fly ash, water, and aluminum powder. These materials are proportionally mixed to form a slurry.
Mixing and Pouring: The slurry is mixed with aluminum powder, which creates a chemical reaction that causes the mixture to expand and form bubbles. The resulting mixture is then poured into molds of desired size and shape.
Pre-Curing: The poured molds are then placed in a pre-curing chamber for 1-2 hours. This allows the mixture to partially harden, making it easier to remove from the mold.
Cutting: After pre-curing, the blocks are removed from the molds and cut to the desired size using a wire cutting machine. The blocks are then stacked on pallets and moved to the autoclave.
Autoclaving: The blocks are placed in an autoclave, a high-pressure vessel where they undergo a curing process under steam and high pressure. This process helps to strengthen the blocks and also makes them more durable.
Packaging and Storage: After autoclaving, the blocks are dried and inspected for quality. The blocks are then packaged and stored in a dry place until they are ready to be transported to the construction site.
If you have any questions or would like to learn more about our AAC block production line, please do not hesitate to contact us by email or phone. Our team of experts is always ready to assist you and provide you with the information you need to make an informed decision about our products!