Product Name: Cement Production Plant
Capacity: 1000-5000 TPD
Equipment: raw material crusher, raw meal grinding machine, storage yard, stacker reclaimer, preheater cyclones, rotary kiln, grate cooler, cement mill, etc.
Cement Production: ordinary portland cement, pozzolana portland cement, white portland cement, quick-setting cement, refractory cement, etc.
AGICO provides you with advanced dry process cement production plant EPC service.
We have many years of experience in cement equipment manufacturing and maintain a long-term cooperative relationship with several domestic design institutes. We can complete the whole process from design, construction to completion and commissioning of a cement plant.
Medium Scale Cement Plant
Cement production plants with clinker capacities between 1000 t/d and 5000 t/d generally is the best choice for medium scale cement manufacturers. They are easier to design and build than the large cement plants, and have higher economic efficiency than mini cement plants.
The cement production plants designed by us adopt the latest dry process cement manufacturing technology, which has the advantages of high production efficiency, less pollutant emission, low energy consumption, and high automation. And they can meet the production requirements of several types of cement, including ordinary portland cement, pozzolana portland cement, white cement, quick-setting cement, etc.
Cement Plant Equipment Select
The following is the model and parameter table of equipment selected for a 4500tpd cement production plant.
|Process||Equipment||Model & Specification||Quantity||Working System(d/w)x(h/d)||Working Time(h/d)||Annual Utilization Rate(%)|
|Limestone Crushing & Transportation||Single Stage Double Rotor Hammer Crusher||Capacity: 800t/h|
Input Particle Size≤1000mm
Output Particle Size≤800mm
|1||5 x 16||10||25.27|
|Limestone Prehomogenization Stock Yard||Stacker||Stacking Capacity: 800~1000t/h||1||5 x 16||10||25.27|
|Reclaimer||Reclaiming Capacity: 450t/h||1||7 x 21||12.7||44.92|
|Raw Coal Crushing||Wreath Hammer Crusher||Capacity: 200t/h|
Input Particle Size≤250mm
Output Particle Size≤50mm
|1||5 x 8||3.9||9.75|
|Coal Prehomogenization Stock Yard||Stacker||Stacking Capacity: 200t/h||1||5 x 8||3.9||9.75|
|Reclaimer||Reclaiming Capacity: 150t/h||1||7 x 24||3.7||12.99|
|Sand Stone Crushing||Impact Crusher||Capacity: 150t/h|
Input Particle Size≤200mm
Output Particle Size≤50mm
|1||6 x 8||4||12.08|
|Raw Meal Grinding||Roller Raw Mill||Capacity: 350t/h|
Input Material Humidity≤6%
Output Material Humidity≤05.%
Input Particle Size≤80mm
|1||7 x 24||20.9||73.8|
|Coal Power Grinding||Roller Mill||Capacity: 34t/h|
Input Material Humidity<10%
Output Material Humidity<1%
Input Particle Size≤50mm
|1||7 x 24||16.2||57.32|
|Clinker Calcination||Rotary Kiln||Φ4.6 x 68m||1||7 x 24||24||84.93|
|Preheater||5-stage cyclone preheater|
|Cooler||TC-1174 Grate Cooler|
|Cement Grinding||Roller Press + Ball Mill Grinding System||Roller Press 150-90|
Input Particle Size≤25mm
Cement Mill Φ4.2 x 13m
|1||7 x 24||21.1||74.79|
This table is for reference only. In the design process, we will adjust the design scheme according to the actual situation of the clients’ production demand, production environment, and local policies, so as to design a construction scheme of the cement plant that is most in line with the clients’ interests.